Atomic Batteries — Mass Production is at hand

Bryan Zepp Jamieson

January 23rd, 2024

http://www.zeppscommentaries.online

Betavolt, a Chinese battery company, this week announced it was beginning mass production of a battery about the size of a microdisk and about 3 mm thicker that can produce 100 microWatts at three Volts—for 50 years.

While the concept behind the battery isn’t new—the US was making ‘atomic batteries’ in the early 1960s—it is the first to meet Chinese health and safety regulations, such as they are, for mass production.

This particular battery uses an isotope of nickel, Ni-63, encased in a proprietary wafer of diamond dust as a semiconductor. According to Betavolt, the unit won’t leak radiation even if punctured or gunshot. Preliminary tests indicate that the units, intact, are at normal background levels.

The units can be run in groups, either serial or parallel configurations. So, according to Betavolt, they can be used for such things as “aerospace, AI devices, medical, MEMS systems, intelligent sensors, small drones, and robots – and may eventually mean manufacturers can sell smartphones that never need charging.” Betavolt intends to have a much beefier model available in 2025 that can produce a full watt at 3 volts.

This is a breakthrough and has a strong potential to be what the tech bros like to call “disruptive.” It packs an energy density ten times that of lithium batteries, and isn’t affected by temperatures. “Unlike traditional batteries, this nuclear battery operates safely under extreme conditions, from temperatures of 120 to minus 60 degrees Celsius (248 to minus 76 Fahrenheit), and is resistant to punctures and gunfire without catching fire or exploding,” according to Science and Technology Daily. Tesla owners in the northeast will probably be interested to hear that.

The building blocks are plentiful. Ni-63 is easy to make from Ni-62, which is very plentiful, and there’s no shortage of diamond dust, which can be found naturally or synthetically. So mass production is feasible. Ni-63 has a half-life of 100.1 years, so the 50-year lifespan of the battery assumes about a 20% loss of power over that time period. Ni-63 decays into copper.

Of course, there is a downside. While considered a “low-level” contaminant by the Nuclear Regulatory Commission and thus safe for near-surface disposal, it is Class C, which is the highest level of that overall designation. The NRC adds, “Class C waste is waste that not only must meet more rigorous requirements on waste form to ensure stability but also requires additional measures at the disposal facility to protect against inadvertent intrusion. The physical form and characteristics of Class C waste must meet both the minimum and stability requirements set forth in § 61.56.”

Physical Characteristics

  • Half-life: 100.1 years
  • Emissions: Beta particles with a maximum energy of 66 keV and an average energy of 17 keV
  • Maximum Range: 5 cm in air; < 0.01 cm in tissue

Dose Rate and Shielding

  • Dose rate to the skin at 10 cm: negligible (for an unshielded point source)
  • Dose rate to epidermal basal cells from skin contamination of 1 µCi/cm2: negligible
  • Shielding: None needed.
  • Annual Limit on Intake (ALI): 9000 microcuries via ingestion and 2000 microcuries via inhalation. The ingestion of one ALI will produce a dose of 5 rem.

Detection

A wipe survey using liquid scintillation counting is the preferred method for detecting Ni-63. G-M detectors will not detect Ni-63 contamination.

Precautions:

Ni-63 contamination cannot be detected with a G-M meter, and special precautions are needed to keep the work environment clean. The regular use of wipe testing, using a liquid scintillation counter, is the only way to insure that your work space does not contain low-level removable contamination.

Radiation Monitoring Requirements: Radiation monitoring badges are not required for Ni-63 users, since the monitoring badges will not detect Ni-63.

Waste Disposal:

  • Solid Wastes/Liquid Scintillation Wastes: through the Off-Site Radioactive Waste Disposal Program
  • Liquid Wastes: through the Sewer Disposal Program. The laboratory disposal limit for Ni-63 is 3 mCi per month.

A paper by Chinese physicists (Effective separation and recovery of valuable metals from waste Ni-based batteries: A comprehensive review by ie Wang, Yingyi Zhang, Laihao You, Kunkun Cui, Tao Fu and Haobo Mao and curated by The School of Metallurgical Engineering, Anhui University of Technology, Maanshan, 243002, Anhui Province, China, and School of Civil Engineering and Architecture, Anhui University of Technology, Maanshan, 243002, Anhui, China) states flatly, “On the one hand, waste Ni-based batteries cause serious harm to the environment and human health. On the other hand, they contain many valuable metals such as Ni, Co, Mn, Zn, and rare earth elements (REEs). These valuable metals and REEs have very high strategic value and are widely used in high-temperature structural materials to improve their mechanical properties and oxidation resistance.”

The paper goes on to detail several methods of disposal/recycling that can be used to mitigate what otherwise would be a significant environmental and safety hazard. These vary in both cost and effectiveness.

So while this is a significant step forward, it isn’t without challenges and drawbacks. Yes, the batteries as units seem safe and effective, but in mass production present major possible problems.

Expect to be hearing much more about this.

Sources:

Princeton Environmental Health ^ Safety

https://ehs.princeton.edu/laboratory-research/radiation-safety/radioactive-materials/radioisotope-fact-sheets/nickel-63

https://www.sciencedirect.com/science/article/abs/pii/S1385894722012670

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